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Festoon cable systems

A vast variety of cable trolleys for different cable dimensions and types (flat or round) are available for carrying cables or hoses to feed power to overhead cranes or other moving machinery. The range comprises of 5 NIKO track systems to suit varying weights and quantities of cables or hoses.

System configuration

With a wide range of cable trolleys for both flat and round cables, NIKO CRANE systems can supply you with the most suitable system for your needs.

a. Trolleys for round cables

NIKO cranes offers a variety of round cable trolleys for cable diameter from 24mm to 43mm with many options in cable clamps in order to suit the application.

b. Trolleys for flat cables

Flat cable trolleys are suitable for the transport of flat cables of various dimensions from 55x40mm to 200x50mm.

Product variations
Internal festoon supply
  • 1More robust than catenary taut wire cable festoon system
  • 2Simple to install
  • 3Free running in operation
  • 4Low maintenance
With auxiliary line
  • 1Allows for extended working space
  • 2Compact design
Power and pendant system
  • 1Feeds both power and control cables or hoses
  • 22 runs of track (supplied in 3m or 6m lengths)
  • 3Cost effective method of powering a system
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A standard kit comprises of:

  • Track (supplied in 3m or 6m lengths)
  • Track joints (where necessary)
  • Track supports (every 1.5m)
  • 1 x End clamp
  • Cable trolleys (every 1.5m to give a cable loop depth of 0.75m)
  • 1 x Towing trolley
  • 1 x End stop
  • Cable or hose
  • 2 x Glands

Power and pendant supply systems are used to feed both power and control cables or hoses to overhead cranes and other moving machinery.

A standard kit comprises of:

  • 2 runs of track (supplied in 3m or 6m lengths)
  • Track joints (where necessary)
  • Track supports (every 1.5m)
  • 1 x End clamp
  • Cable trolleys (every 1.5m to give a cable loop depth of 0.75m)
  • 1 x Pendant trolley (supporting a terminal box or plug and socket connection)
  • 1 x Towing trolley
  • 2 x End stop
  • Cable or hose
  • Glands
NIKO Profle No SWL (kg) Max load per m. of track profile (kg) Flat cable max dim. (mm) Round cable max dia. (mm) Cable trolley‘s operation temperature C Cable trolley‘s Speed of motion (m/min)
21.000 10 80 55x40 24 -20 up to +80 60
23.000 30 100 100x30 43 -20 up to +80 120
24.000 40 200 100x40 43 -20 up to +80 180
25.000 80 500 150x50 43 -20 up to +80 200
26.000 100 1.000 200x50 43 -20 up to +80 200
  • Simple to install
  • Cost effective alternative to bus bar
  • More robust than catenary taut wire cable festoon system
  • Free running in operation
  • High safety factor
  • Low maintenance
  • The Niko range comprises of 5 track systems to suit varying weights and quantities of cable or hose
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